January 23, 2018

Advantages & disadvantages of automation

The main advantages of automation are:

 Increased throughput or productivity.
 Improved quality or increased predictability of quality.
 Improved robustness (consistency), of processes or product.
 Increased consistency of output.
 Reduced direct human labour costs and expenses.

The main disadvantages of automation are:

 Security Threats/Vulnerability: An automated system may have a limited level of intelligence, and is therefore more susceptible to committing errors outside of its immediate scope of knowledge (e.g., it is typically unable to apply the rules of simple logic to general propositions).

Unpredictable/excessive development costs: The research and development cost of automating a process may exceed the cost saved by the automation itself.

High initial cost: The automation of a new product or plant typically requires a very large initial investment in comparison with the unit cost of the product, although the cost of automation may be spread among many products and over time.

Additional training and technical help is needed for the installation as well as maintenance.