December 27, 2018

ON/OFF PLC Output with Switch using S7-1200 PLC

Explanation:-
When Start switch (SW1) will be pressed then Output (Lamp 1) will be on and Output (Lamp 1) will be turned off if switch will be turned off.



Program:- Write the ladder Logic for Above application.
Input List:
Start Switch-I0.0

Output List:
Lamp 1 -Q0.0


ON/OFF PLC Output with Switch using S7-1200 PLC







ON/OFF PLC Output with Switch using S7-1200 PLC

Explanation:-
When Start switch (SW1) will be pressed then Output (Lamp 1) will be on and Output (Lamp 1) will be turned off if switch will be turned off.



Program:- Write the ladder Logic for Above application.
Input List:
Start Switch-I0.0

Output List:
Lamp 1 -Q0.0


ON/OFF PLC Output with Switch using S7-1200 PLC







Motor Start/Stop operation with trip indication lamp

Application:-There is one machine in the factory, we want to start/stop motor using push button g from the panel. Give motor ON lamp and motor trip lamp on the panel. When motor is running ON lamp should be ON and if motor trip due to some problem, trip lamp should be ON. Write the PLC program in LAD and FBD language.
Solution:-Here we will make PLC program in the PLC so operator can operate motor from the panel and get indication on the panel. And also we will take inputs signal and outputs for our application

Diagram:-

 
PLC Program:-Write the PLC program from above application using LAD diagram language.



PLC program explanation:-
As per our application we wrote PLC program. In this program we have considered following inputs and outputs for our application. We can use any make PLC for our application.
Inputs:-
Start Button:-I0.0
Stop Button:-I0.1
Trip Input:-I0.2
Outputs:-
Motor:-Q0.0
Motor On Lamp: Q0.1
Trip Lamp:-Q0.2
Network 1:-In this network we are starting and stopping motor by push button. By pressing Start (I0.0) motor can be started and by pressing stop PB (I0.1), motor (Q0.0) can be stopped.
Network 2:-In this network we wrote the logic for motor ON lamp or indication (Q0.1). SO when motor is running, Motor ON lamp is also ON.
Network 3:-For safety purpose we have considered here trip lamp (Q0.2). So when trip signal (I0.2) is ON, trip lamp is also ON.

3 Phase Motor Control using PLC Ladder Logic

3 Phase Motor Control using PLC

This is PLC Program for Forward and Reverse control for 3 Phase Asynchronous Motor.Lear how to write PLC logic for 3 phase motor control logic using PLC.

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https://instrumentationtools.com/plc-ladder-logic-for-3-phase-asynchronous-motor-control/

Water filling and Discharging Process

Water filling and Discharging Process

Water filling and discharging process used in idustry.Write PLC logic for the filling and discharging process using ladder language.

Click here for more detail.
https://instrumentationtools.com/plc-program-for-water-filling-and-discharging-process/

Water filling and Discharging Process

Water filling and Discharging Process

Water filling and discharging process used in idustry.Write PLC logic for the filling and discharging process using ladder language.

Click here for more detail.
https://instrumentationtools.com/plc-program-for-water-filling-and-discharging-process/

December 26, 2018

Explain equal instruction using example


Explain equal instruction using example

Application:-Explain Equal instruction in the PLC. Write PLC program for explanation using ladder diagram language.

Components:-Programmable logic controller, HMI panel, wires, 24 VDC lamp, 24 VDC power source.

Diagram:-




Explanation:-

Consider a simple example for explanation of equal instruction in the PLC. Here we have taken simple HMI (Human Machine Interface) for display and programmable Logic Controller (PLC) for programming. Take two value set value 1 and set value 2 for example. Here if both the value in the set value 1 and set value 2 equal then lamp will be ON. So we need to use == instruction for above example.

Enter 50 value in the set value 1 box and enter 50 value in the set value 2 box so lamp should be ON and if someone enter 25 value in the set value 2 box, lamp should not be ON.



PLC program:-

Write the ladder program for above application using ladder diagram language. Here for ladder logic we can use any supported PLC system like S7-1200, S7-300, S7-1500 or any other PLC which can support this instruction. For PLC logic we need digital inputs and outputs.

For our application lamp is digital output. Two set values from the HMI are input words.

Digital Output:-

Lamp=Q0.0

M Memory:-

Set value 1:-MW10

Set Value 2:-MW12











PLC program Explanation:-

In network 1 we tow values are compared with comparison instruction. Set value 1 (MW) is compared with Value 2 (MW12).Hence if both values are equal, lamp (Q0.0) will be ON.

In comparator instruction, two operands are compared, we can set data time in comparator instruction.




Latching and unlatching Circuit.


PLC program for latching and unlatching Circuit.

Latching concept is used in different industries.Learn how to write PLC program for the latching concept as well as unlatching concept.


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https://instrumentationtools.com/plc-program-for-latching-and-unlatched-circuit/

Explain greater than instruction using example


Application:-Explain greater than instruction in the PLC. Write PLC program for explanation using ladder diagram language in the Programmable Logic Controller (PLC).

Components:-Programmable logic controller, HMI panel, wires, 24 VDC lamp, 24 VDC power source, 24VDC temperature controller.


Diagram:-
















Explanation:-

Consider a simple temperature controller example for explanation of greater than (>) instruction in the Programmable Logic Controller (PLC). Here we have considered simple HMI (Human Machine Interface) for display and programmable Logic Controller (PLC) for programming. Consider one temperature control which is displaying the temperature given by temperature sensor, here we haven’t considered analog signal calculation and scaling so we directly consider actual value in the PLC. Here if the actual temp value in the actual temp box is greater than set temp, temperature indication will be ON.

If set temperature is 100 degree and temperature read by temperature controller is more than 100 degree or consider 102 degree, lamp should be ON because 102 degree is greater than 100 degree.

PLC program:-

Write the ladder program for above application using ladder diagram language. Here for ladder logic we can use any supported PLC system like S7-1200, S7-300, S7-1500 or any other PLC which can support this instruction. For PLC logic we need digital inputs and outputs.

For our application lamp is digital output. Set temp is the input word.

Digital Output:-

Temp Lamp=Q0.0

M Memory:-

Set temp.:-MW10

Actual temp:-MW20











PLC program Explanation:-

In network 1 actual temperature (MW10) will be compared with set temperature (MW20). So if the measured temperature (MW10) is greater than set temperature (MW20), temperature indication lamp (Q0.0) will be ON

In greater or equal (>) instruction, two operands are compared, we can set data type in comparator instruction.


Parameter Initialization when Power UP


Parameter Initialization when Power UP

Parameter initialization is necessary for some applications. Here we will learn how to write paramaeter initialization program for the applications.

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https://instrumentationtools.com/plc-program-for-automatic-parameter-initialization-when-power-up/


Explain less or equal (<=) instruction using example


Application:-Explain less or equal instruction in the PLC. Write PLC program for explanation using ladder diagram language in the Programmable Logic Controller (PLC).

Components:-Programmable logic controller, HMI panel, wires, 24 VDC lamp, 24 VDC power source, 24VDC temperature controller.

Diagram:-

























Explanation:-

Consider a simple temperature controller example for explanation of less equal instruction in the PLC. Here we have taken simple HMI (Human Machine Interface) for display and programmable Logic Controller (PLC) for programming. Consider one temperature control which is displaying the temperature given by temperature sensor, here we haven’t considered analog signal calculation and scaling so we can directly consider actual temp value in the PLC. Here if the actual temp value in the actual temp box is less or equal than set temp, temperature indication will be ON.

If set temperature is 50 degree and temperature read by temperature controller is 45 0r 50 degree, lamp should be ON because 45 degree is less than 50 degree.





PLC program:-

Write the ladder program for above application using ladder diagram language. Here for ladder logic we can use any supported PLC system like S7-1200, S7-300, S7-1500 or any other PLC which can support this instruction. For PLC logic we need digital inputs and outputs.

For our application lamp is digital output. Set temp is the input word.

Digital Output:-

Temp Lamp=Q0.0

M Memory:-

Set temp.:-MW10

Actual temp:-MW20
















PLC program Explanation:-

In network 1, actual temperature (MW10) will be compared with set temperature (MW20). So if the measured temperature (MW10) is less or equal than set temperature (MW20), low temperature indication lamp (Q0.0) will be ON.

In less or equal (<=) instruction, two operands are compared, we can set data type in comparator instruction.


Liquid Mixing Application

Liquid Mixing Application


Liquid mixing technique is used in different industries.Learn PLC program for this application.

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https://instrumentationtools.com/plc-program-for-automatic-liquid-mixing-application/

December 14, 2018

Drive multiple speed with different reference using PLC

Drive nultiple speed with different reference using PLC




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Automatic Lamp Control

Automatic Lamp Control


We need some light control logic in industries or in storage facility.Learn PLC program for the application.


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https://instrumentationtools.com/plc-program-for-automatic-lamp-control-in-storage-facility/





December 3, 2018

Explain Not equal (< >) instruction using example


Application:-Explain not Equal instruction in the PLC. Write PLC program for explanation using ladder diagram language in the Programmable Logic Controller (PLC).
Components:-Programmable logic controller, HMI panel, wires, 24 VDC lamp, 24 VDC power source.

Diagram:-
















Explanation:-
Consider a simple example for explanation of not equal instruction in the PLC. Here we have taken simple HMI (Human Machine Interface) for display and programmable Logic Controller (PLC) for programming. Take two values, set value 1 and set value 2 for example. Here if both the value in the set value 1 and set value 2 equal then lamp will be OFF. So we need to use not equal (< >) instruction for above example.
Enter 20 value in the value 1 box and enter 20 value in the value 2 box so lamp should be OFF and if someone enter 21 value in the set value 1 box, lamp should be ON.

 PLC program:-
Write the ladder program for above application using ladder diagram language. Here for ladder logic we can use any supported PLC system like S7-1200, S7-300, S7-1500 or any other PLC which can support this instruction. For PLC logic we need digital inputs and outputs.
For our application lamp is digital output. Two set values from the HMI are input words.
Digital Output:-
Lamp=Q0.0
M Memory:-
Value 1:-MW10
Value 2:-MW12








PLC program Explanation:-
In network 1 two values are compared in the comparison instruction. Value 1 (MW10) is compared with Value 2 (MW12).Hence if both values are not equal, lamp (Q0.0) will be ON.
In not equal (< >) instruction, two operands are compared, we can set data type in comparator instruction.


Normally open (NO) contact concept.

Normally open (NO) contact concept.

This is PLC Program for NO contact.

Normally open contact is known as NO contact. When the quantity has signal state 1, the open contact closes and therefore the signal state of the output is changed.
When the quantity has signal state zero, the open contact closes is not activated and therefore output state is zero.
If two NO contacts are connected in series, the power flows once all contacts are closed
If two NO contacts are connected in parallel connection, the power flows once one contact amongst all contacts are closed.

Example of the NO contacts.
In above example two NO contact s are connected in series (tag 1 and tag 3). When both signal state is 1 then tag 2 state is 1.



Explain greater or equal (>=) instruction using example

Application:-Explain greater or equal instruction in the PLC. Write PLC program for explanation using ladder diagram language in the Programmable Logic Controller (PLC).
Components:-Programmable logic controller, HMI panel, wires, 24 VDC lamp, 24 VDC power source, 24VDC temperature controller.
 
Diagram:-




Explanation:-
Consider a simple temperature controller example for explanation of greater equal instruction in the PLC. Here we have taken simple HMI (Human Machine Interface) for display and programmable Logic Controller (PLC) for programming. Consider one temperature control which is displaying the temperature given by temperature sensor, here we haven’t considered analog signal calculation and scaling so we directly consider actual value in the PLC. Here if the actual temp value in the actual temp box is greater or equal than set temp, temperature indication will be ON.
If set temperature is 50 degree and temperature read by temperature controller is 50 0r 52 degree, lamp should be ON because 52 degree is greater than 50 degree.





























Normally open (NC) contact concept.

Normally open (NC) contact concept.

This is PLC Program for NC contact.

Normally closed contact is known as NC contact. When the quantity has signal state 0, the NC contact allow signal flow and output result is 1.
When the quantity has signal state 1, the closed contact is not activated and therefore output state is zero.
If two NC contacts are connected in series, the power flows once all contacts have zero signal state.
If two NC contacts are connected in parallel connection, the power flows when one NC contact amongst all have zero signal state.

Example of the NC contacts.
In above example two NC contact are connected in series (tag 1 and tag 3). When both signal state are zero, output result is 1.